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Lithium Ion batteries offer the greatest amount of energy and
power for a given size or weight of all commercial rechargeable
battery systems. Lithium battery technology has a long history
and has gone through many different forms and chemistries.
Lithium batteries had their immediate applications in cell phones,
and other portable electronic devices because of their light weight.
The chemistry that we are familiar with today goes back to the 1980s.
The Japanese demonstrated the commercial viability in the 1990s with the
introduction of the 18650 cell. That cell today is the basis of all laptop
computers and most portable electronics.
In the early days, developers felt that lithium batteries
stored too much energy to be made safely in large sizes.
and that they could never be designed to provide high power.
It was only in the last few years that the technically challenge
of building large, high energy and powerfull Lithium Ion batteries
has been met. To understand the relationship of energy and power,
consider the analogy of an automobile. The gas tank is analogous to
the energy, the larger it is, the farther the car can drive.
The motor is analogous to the power, the larger it is, the faster
the car can accelerate and the faster it can drive. To be able to
compare different battery systems irrespective of their sizes,
energy and power are normalized per unit weight and volume (specific
energy/power and energy/power density). The table below shows general
comparisons between advanced lithium ion batteries and two other
common rechargeable chemistries. The first is the well known
lead-acid battery - the starter battery in your car. Good for a
high power pulse to start your car, but very heavy, loses it charge
on standing (self discharge) and doesn't work well in the cold. The
second is the nickel metal hydride battery, similar in chemistry to
the NiCad, and the precursor of the lithium ion batteries in cell phones and
laptops. It is still commonly used in rechargeable AA cells in portable
electronics. It is also the battery employed in the first generation of
Hybrid Electric Vehicles (HEV).
| Ratio relative to lead-acid |
Lead Acid |
NiMH |
Li_Ion |
| Energy per Weight |
1 |
2 x |
3 x |
| Energy per Volume |
1 |
1.5 x |
2 x |
| Power per Weight |
1 |
5 to 10 x |
Up to15 x |
| Power per Volume |
1 |
3 to 6 x |
Up to 10 x |
| Fast Charge |
Poor |
Good |
Very Good |
| Heat Generation |
High |
Low |
Very Low |
| Operational Temperature Range |
Narrow |
Wide |
Very Wide |
| Battery Complexity (Number of Cells) |
Medium (2V per cell) |
High (1.2V per cell) |
Low (3.6V per cell) |
LTC's unique technology allows for the production of very
large cells with a high capacity and high power capability.
These cells form the building block for batteries assembled
by electrically connecting them in series and in parallel with
an energy content from 10 times the capacity of a standard laptop
computer battery to 100,000 times greater.
LTC manufactures the GAIA® product line of large, high power
hermetically sealed cells that are either designed to maximize energy
content (HE product line) or power capability (HP or UHP product lines).
LTC produces high power cells designed for HEVs and military applications
that can discharge hundreds of amps in times as short as a few minutes,
and high capacity cells for applications such as back-up power and remote
standby installations. LTC manufactures a variety of standard cells in
both cylindrical and flat formats that are assembled into custom large
batteries complete with electronics (battery management systems) that
ensures systems safety and performance and enables the battery to
communicate with other components of the system to optimize total
performance
The graph below shows the classic representation of power vs energy
for the different chemistries. You can easily see that for any given
power requirement, lithium ion batteries deliver the greatest amount
of energy.

LTC's wholly owed affiliate GAIA Akkumulatorenwerke in
Nordhausen, Germany employs a unique patented extrusion
process for producing electrodes for lithium ion cells.
This process is environmentally friendly (no solvent) and
eliminates the need for expensive explosion proof coating
and solvent recovery equipment. Using high speed winding
and a unique assembly technology, large cylindrical cells
are manufactured. In our Plymouth Meeting facility, we have
the capability to build large footprint flat cells and
stack them to form large batteries. Our proprietary technology
includes critical composition, processing, and packaging
aspects of the battery. Our coating, lamination and extrusion
know-how enables us to achieve uniformity and consistency
through a range of application techniques. Batteries for the
consumer, transportation, and industrial markets require
different electro-chemical systems that we believe can be
easily accommodated by our extrusion process.

Batteries are designed based upon specification which
determine the specific cell, the number of cells and the
configuration. A critical part of every lithium ion battery is
the battery management system (BMS). The BMS monitors the cells,
keeps them in balance for best performance, reports the state of
charge and state of health and prevents damage to the battery due to
over voltage, under voltage, over temperature and short circuit. The
block diagram of such a system is shown below.

LTC has its own proprietary BMSs and also uses propriatary
commercial units developed for LTC such as shown below:

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